6 AEROLLOY TECHNOLOGIES LIMITED JOBS

Roles & Responsibilities Job Summary: Ti Cast Engineer VIM Shell Preparation Engineer will be responsible for completing activities related to Shell preparation for Melting and pouring of Castings on the VIM furnace as per the Standard Operating Procedures (SOP). It includes the proper assembly, Inspection, Repair, Cleaning of the Shell, Visual inspection knockout after pouring, etc. Complete documentation of records related to the process as per the AS9100 norms to be maintained. Responsible for following Lean Manufacturing practices.Key Responsibilities:Co-ordinate with pre-cast and post-cast production teams for the preparation and readiness of molds for pouring as per the Method Card and Standard Operating Procedures.Assembly and Repair of Shells as per the type of Shell.Handing over the Ready to Pour shell for Baking and Pouring after complete Visual Inspection.Responsible for making the shell ready as per the pouring plan.Ensure operator-level preventative maintenance is conducted on all equipment to ensure fault-free operation.Liaise with the maintenance department for long-term maintenance planning and execution.Ensure the Ti Cast facility is organized using 5S approaches.Materials and resources should be appropriately planned for all repair activitiesManage the daily function and operation of Ti Cast melting and pouring.Co-ordinate production requirements with support from the incubation head and production planning department.Handle and facilitate the process and product-based NCRs for issues arising in the TiCast manufacturing system.Plan appropriate levels and qualities of raw materials needed for the production of castings manufactured in VAR.To ensure a safe work environment within the working area along with the safety officer, Quality, and Operation Head.The Jobholder must ensure Product safety and prevent the FOD and Counterfeit parts in their concerned area. The Key Performance Indicators (KPIs) for this role shall be:Ensuring the readiness of the shell as per the schedule of Pouring.Efficiency and utilization of machines and resources.Reduction in production lead times.Minimization of Rejection, scrap, and rework.Adherence to quality standards and specifications.Continuous improvement (Kaizen) in processes.Conducting the Six sigma & Cost Saving ProjectsIdeal Qualifications:B.Tech. (Mechanical/ Electrical or Electronic Engineering) or experience in a similar fieldAuthorityTo hold any process or Job after consultation with the Reporting Manager/HOD in charge upon finding any discrepancy of incoming material/product.To process the job after proper inspection to the next stage, need to discuss with Reporting Manager/HOD If reqd.Signing on all production documents or inspection sheets.Raising the NCR for any Quality related issue.To give observations on audit findings.To prepare indent for process & product-related requirements.To update the data in the required format & ERP system.To take necessary actions and disposition of nonconforming outputs after consultation with the reporting manager.Responsible for providing on-the-job training on Quality/production-related topics to blue-collar/subordinates after getting self-trained on the subject matter.PeopleExcellent communication and interpersonal skills to effectively collaborate with various teams.Strong leadership abilities to guide and motivate the production team.Problem-solving and decision-making skills to resolve production challenges.Ability to work in a team-oriented environment and foster a positive work culture.Capacity to provide training and mentorship to team membersExperience:· Proven experience as a Ti Cast Engineer for Shell Preparation for Melting and Pouring or similar role in a manufacturing environment.Technical / Functional Expertise & other competencies:Proven experience of handling the Ceramic Shells for Melting and Pouring for Ti CastingsExperience with ERP software and proficiency in interpreting engineering drawings.Strong understanding of manufacturing principles and best practices.Familiarity with quality management systems and continuous improvement methodologies.Excellent problem-solving skills and the ability to analyze complex situations.Effective communication and collaboration skills to work with cross-functional teams.Prior experience in a leadership or supervisory capacity is preferred.Good written and verbal communication skills (English + Hindi)Aptitude to read technical informationModerate level of general metallurgy and engineering requirements.Computer literacyShows initiative and problem-solving abilityMotivate fellow employees to achieve agreed goals.Support the creation of an environment for continuous improvement.Maintain an attitude to appreciate efficient and cost-effective manufacturingProvide regular reports regarding work progress and deficiencies.

Roles & ResponsibilitiesThe Engineer- Titanium in R&D and T&E department will play a crucial role in overseeing various stages of the titanium casting process, with a focus on Vacuum Arc Melting (VAR), alloying, casting, heat treatment, inspection and testing, final processing, and ensuring regulatory compliance. The individual will lead initiatives for continuous improvement, collaborate with cross-functional teams, and drive excellence in titanium casting processes. A critical aspect of this role involves maintaining documentation of preventive maintenance, aligning with the stringent SOPs and standards outlined by AS9100 .Key Responsibilities:the vacuum arc melting process for both sponge and scrap routes.consumable electrodes (sponge or scrap) are melted in a controlled vacuum environmentmeasures to minimize oxygen and nitrogen contamination for high-purity titanium.the addition of alloying elements to achieve specified mechanical and chemical properties.precise control mechanisms to achieve the desired alloy composition.the ingot casting process in VAR operation, ensuring molten metal is cast into ingot molds as per procedure .and implement various casting methods like directional solidification or continuous casting.that heat treatment enhances the mechanical properties of the titanium alloy.and oversee a comprehensive testing program for ingot samples.non-destructive testing methods to ensure ingot integrity.with quality control teams to address any deviations from specified standards.the final product form meets desired specifications.with production teams to optimize processes for efficiency and quality.accurate records of processes, testing results, and quality control measures.safe work environment within the working area .continuous improvement (Kaizen) and 5S in workshop.Desired Candidate ProfileEducation and Certifications:Bachelor of engineering in Metallurgy/Mechanical/Production, or a related field.Experience:0-1 years of proven experience of handling the production of Titanium Ingots for any foundry or casting manufacturing industry.Technical / Functional Expertise & other competencies:knowledge of titanium metallurgy and materials science.of the vacuum arc melting process for both sponge and scrap routes.in coordinating the addition of alloying elements to achieve specific mechanical and chemical properties.and experience in overseeing ingot casting processes, including exploring and implementing various casting methods like directional solidification or continuous casting.in managing and optimizing heat treatment processes, including annealing, solution treatment, and aging.in implementing non-destructive testing methods to ensure ingot integrity.organizational skills to maintain accurate records of processes, testing results, and quality control measures as per requirement of AS9100 standards along with basic understanding of ISO 9001/14001/45001.

Roles & Responsibilities Job Summary: We are seeking an experienced Engineer specializing in Non-Destructive Testing, specifically Radiography Testing (RT). The Engineer will be responsible for conducting NDT inspections, interpreting test results, and ensuring compliance with industry standards, specifically NAS410. The ideal candidate should have Level 2 certification in RT, with a strong background in quality control and inspection procedures.Key Responsibilities:Be qualified to direct and carry out test in the method/s for which he is certified.Be able to set up and calibrate equipment.Be able to read and interpret indications and evaluate them in accordance with applicable standards, specifications and codes of practice.Be thoroughly familiar with the scope and limitations of the NDT method.Have the ability to apply detailed techniques to products within his limits of qualification.Be capable of organizing and reporting test results.Be familiar with the type and location of expected discontinuities for the manufacturing process used to make the parts.If required, shall be capable of preparing techniques and codes of practice, these to be approved by a Level III individual.Be able to prepare a written instruction suitable for use by a Level I individual.Be able to train and or guide Level I and trainee personnelEnsure that material and products identification and traceability is maintained at all relevant stages.Support in 5 S and Kaizen activity.To work with all safety risk and environmental aspects guidelines.The Key Performance Indicators (KPIs) for this role shall be:A number of successful NDT inspections were conducted within specified timeframes.Accuracy and completeness of NDT reports and documentation.Compliance with NAS410 and other relevant standards.Effectiveness of NDT techniques and procedures in detecting defects and ensuring component quality.Adherence to safety protocols and procedures during NDT operations.Efficient utilization and maintenance of NDT equipment.Customer satisfaction with NDT services and results.Ideal Qualifications:Level 2 certification in NDT/ASNT as per NAS410.Bachelor's degree in Engineering or a related field.Strong knowledge of NDT principles and techniques, with specific expertise in RT.Proven experience in conducting NDT inspections and interpreting test results.Familiarity with industry standards and specifications, such as NAS410, ASTM, ASME, AS9100 and NADCAPProficient in using NDT equipment and software applications.Excellent analytical and problem-solving skills.Strong attention to detail and accuracy.Effective communication and interpersonal skills.Ability to work independently and in a team environment.Prior experience in aerospace, manufacturing, or related industries is preferred.Commitment to maintaining a safe working environment. Desired Candidate Profile Education and Certifications:Bachelor's degree or Diploma in Mechanical EngineeringNDT Level II Certified (RT), and ASNT Level II - RTExperience:· Proven experience (typically 2+ years) in foundry operations, with a focus on air melting and pouring processes, preferably in high-precision stainless steel foundries.Technical / Functional Expertise & other competencies:Technical / Functional Expertise:In-depth knowledge and expertise in RT methods.Understanding of NDT applications in aerospace, manufacturing, or related industries.Familiarity with digital radiography and advanced NDT technologies is a plus.Ability to conduct root cause analysis and recommend appropriate corrective actions based on inspection findings.Other competencies:Attention to detail and accuracy in performing NDT inspections and interpreting results.Strong analytical and problem-solving skills.Excellent written and verbal communication abilities.Ability to work collaboratively in a team environment.Strong time management and organizational skills.Commitment to safety and quality in all NDT activities.Adaptability to evolving NDT techniques and technologies.

Roles & ResponsibilitiesThe Engineer- Superalloys will play a crucial role in overseeing and optimizing the complex manufacturing processes involved in producing high-performance superalloys through VIM operation. His responsibilities will encompass a wide range of tasks, from raw material selection, ingot preparation, parameter selection such as pouring temperature, pouring rate etc., to final inspection and packaging. The following outlines key duties and qualifications for this role. A critical aspect of this role involves maintaining documentation of production log sheet, raw material checklist, aligning with the stringent SOPs and standards outlined by AS9100 .Key Responsibilities:the operation of the Vacuum Induction Melting machine efficiently as per SOP and defined parameters.and optimize the melting process using high-temperature vacuum induction machine.and monitor strict protocols for maintaining an inert or vacuum atmosphere during melting to prevent contamination.with materials sourcing teams to ensure the procurement of high-quality raw materials necessary for superalloy manufacturing.assessments and make recommendations regarding the suitability of raw materials for achieving desired superalloy properties.closely with metallurgists and production head to adjust alloy compositions, ensuring precise control for meeting specific performance requirements.casting operations, ensuring the proper implementation of techniques such as investment casting or directional solidification.casting processes during VIM operation to eliminate impurities and ensure the development of a uniform microstructure during melting operation.VIM operation procedures to achieve desired mechanical and metallurgical properties.with machining teams to implement specialized tools and techniques suitable for the hardness and toughness of superalloys.compliance with quality and performance standards for superalloy components manufacturing processes in VIM operation.and manage comprehensive quality control measures throughout the manufacturing process.results, parameters, and specifications of each iteration/Project at Superalloy manufacturing (in VIM) for NPD department.in Root Cause Analysis (RCA) for critical NCRs to identify and address underlying issues.safe work environment within the working area .continuous improvement (Kaizen) and 5S in respective areasDesired Candidate ProfileEducation and Certifications:Bachelor of engineering in Metallurgy/Mechanical/Production, or a related field.Experience:0-1 years of proven experience of handling production of Superalloy Ingots for any foundry or casting manufacturing industry.Technical / Functional Expertise & other competencies:knowledge of superalloy metallurgy and materials science.of the vacuum arc melting process for both sponge and scrap routes.and experience in overseeing ingot casting processes, including exploring and implementing various casting methods like directional solidification or continuous casting.in managing and optimizing HIP, Heat treatment processes, including annealing, solution treatment, and aging.in implementing non-destructive testing methods to ensure ingot integrity.organizational skills to maintain accurate records of processes, testing results, and quality control measures as per requirement of AS9100 standards along with basic understanding of ISO 9001/14001/45001.

Roles & ResponsibilitiesJob Summary: AM/ Manager – Precast Operations will be responsible for complete activities related to WAX and Replicast patterns making and assembly, Shelling, Defoaming as per the Standard Operating Procedures (SOP). It includes the pattern Scheduling on Wax press, Pattern assembly and Caging, Manual & Robotic Coating, Shell Defoaming, Shell Firing etc. Complete documentation of records related to process as per the AS9100:2018 norms. Ensuring the proper implementation of the SOP. Responsible for implementation of Lean Manufacturing practices and actively take part in the Six sigma Projects and Kaizen. Manager –Precast will be also responsible for the following the norms as per ISO14001 and ISO45001.Key Responsibilities:Leading the Team of 3D Printing, Wax Press & Wax Pattern Assembly, Manual & Robotic Coating, Autoclave & Shell Firing, Shell Repairing and ensuring the shell readiness for pouring as per the Schedule.Co-ordinate with Planning & Customer Support for the preparation and requirement of schedule for the new Development and monthly plan.Preparation and readiness of pattern for tree assembly and coating as per the Shelling requirement.Monitoring the Managing the OEE for identified equipment’s.Manage and control the proper upkeep of wax Dies and Patterns.Co-ordinate with QC Deptt for the Inspection of pattern.Responsible to ensure operator-level preventative maintenance is conducted on all equipment to ensure fault free operation.Liaise with maintenance department for short/long term maintenance planning and execution.Res Pattern Assembly facility is organized using 5S approaches and materials and resources are appropriately planned.Co-ordinate production requirements with support from the incubation head, CAD Team and production planning department.Handle and facilitate the process and product-based NCR’s for issues arising in Ti Cast manufacturing system.Plan appropriate levels and qualities of raw materials needed for the production of Wax Pattern, testing, tree assemblyTo ensure safe work environment within the working area along with safety officer, Quality and Operation Head.The Jobholder must ensure Product safety and prevent the FOD and Counterfeit parts in their concerned area.Preparing and providing the MIS reports The Key Performance Indicators (KPIs) for this role shall be:Making the Shells as per the schedules.Maintenance and adherence to SOP and Work Instructions.OEE Monitoring and effective utilization of machines and resources.Reduction in production lead times.Minimization of Rejection, scrap and rework.Adherence to quality standards and specifications.Continuous improvement (Kaizen) in processes.Conducting the Six sigma & Cost Saving ProjectsAuthorityTo hold any process or Job after consultation with Reporting Manager/HOD in charge upon finding any discrepancy of incoming material/product.To process the job after proper inspection to next stage, need to discuss with Reporting Manager/HOD If reqd.Signing on all production documents or inspection sheet.Raising the NCR for any Quality related issue.To give observations on audit findings.To prepare indent for process & product related requirements.To update the data in required format & ERP system.To take necessary actions and disposition of nonconforming outputs after consultation with reporting manager.Responsible for providing on job training on the Quality/production-related topics to blue-collar/subordinates after getting self-trained on the subject matter.PeopleExcellent communication and interpersonal skills to effectively collaborate with various teams.Strong leadership abilities to guide and motivate the production team.Problem-solving and decision-making skills to resolve production challenges.Ability to work in a team-oriented environment and foster a positive work culture.Capacity to provide training and mentorship to team membersDesired Candidate ProfileEducation and Certifications:A bachelor's degree in Mechanical Engineering or a related field is typically required for this role. Additional certifications or specialized training for Investment Casting is preferred.Diploma/Degree from NIFFT, Ranchi or similar institute is preferred.Experience:Proven experience as a Production Engineer in Pre-Cast section of Foundry or similar role in a manufacturing environment.Technical / Functional Expertise & other competencies:Proven experience of working in the areas of Wax pattern-makingExperience with ERP software and proficiency in interpreting engineering drawings.Strong understanding of manufacturing principles and best practices.Familiarity with quality management systems and continuous improvement methodologies.Excellent problem-solving skills and the ability to analyze complex situations.Effective communication and collaboration skills to work with cross-functional teams.Prior experience in a leadership or supervisory capacity is preferred.Good written and verbal communication skill (English + Hindi) and Computer literacyAptitude to read technical informationModerate level of general metallurgy and engineering requirements.Shows initiative and problem solving abilityMotivate fellow employees to achieve agreed goals.Support the creation of an environment for continuous improvement.Maintain an attitude to appreciate efficient and cost-effective manufacturingProvide regular reports regarding work progress and deficiencies.

Roles & Responsibilities Job Summary: We are seeking an experienced Engineer specializing in Non-Destructive Testing, specifically Radiography Testing (RT). The Engineer will be responsible for conducting NDT inspections, interpreting test results, and ensuring compliance with industry standards, specifically NAS410. The ideal candidate should have Level 2 certification in RT, with a strong background in quality control and inspection procedures.Key Responsibilities:Be qualified to direct and carry out test in the method/s for which he is certified.Be able to set up and calibrate equipment.Be able to read and interpret indications and evaluate them in accordance with applicable standards, specifications and codes of practice.Be thoroughly familiar with the scope and limitations of the NDT method.Have the ability to apply detailed techniques to products within his limits of qualification.Be capable of organizing and reporting test results.Be familiar with the type and location of expected discontinuities for the manufacturing process used to make the parts.If required, shall be capable of preparing techniques and codes of practice, these to be approved by a Level III individual.Be able to prepare a written instruction suitable for use by a Level I individual.Be able to train and or guide Level I and trainee personnelEnsure that material and products identification and traceability is maintained at all relevant stages.Support in 5 S and Kaizen activity.To work with all safety risk and environmental aspects guidelines.The Key Performance Indicators (KPIs) for this role shall be:A number of successful NDT inspections were conducted within specified timeframes.Accuracy and completeness of NDT reports and documentation.Compliance with NAS410 and other relevant standards.Effectiveness of NDT techniques and procedures in detecting defects and ensuring component quality.Adherence to safety protocols and procedures during NDT operations.Efficient utilization and maintenance of NDT equipment.Customer satisfaction with NDT services and results.Ideal Qualifications:Level 2 certification in NDT/ASNT as per NAS410.Bachelor's degree in Engineering or a related field.Strong knowledge of NDT principles and techniques, with specific expertise in RT.Proven experience in conducting NDT inspections and interpreting test results.Familiarity with industry standards and specifications, such as NAS410, ASTM, ASME, AS9100 and NADCAPProficient in using NDT equipment and software applications.Excellent analytical and problem-solving skills.Strong attention to detail and accuracy.Effective communication and interpersonal skills.Ability to work independently and in a team environment.Prior experience in aerospace, manufacturing, or related industries is preferred.Commitment to maintaining a safe working environment. Desired Candidate Profile Education and Certifications:Bachelor's degree or Diploma in Mechanical EngineeringNDT Level II Certified (RT), and ASNT Level II - RTExperience:· Proven experience (typically 2+ years) in foundry operations, with a focus on air melting and pouring processes, preferably in high-precision stainless steel foundries.Technical / Functional Expertise & other competencies:Technical / Functional Expertise:In-depth knowledge and expertise in RT methods.Understanding of NDT applications in aerospace, manufacturing, or related industries.Familiarity with digital radiography and advanced NDT technologies is a plus.Ability to conduct root cause analysis and recommend appropriate corrective actions based on inspection findings.Other competencies:Attention to detail and accuracy in performing NDT inspections and interpreting results.Strong analytical and problem-solving skills.Excellent written and verbal communication abilities.Ability to work collaboratively in a team environment.Strong time management and organizational skills.Commitment to safety and quality in all NDT activities.Adaptability to evolving NDT techniques and technologies.